Say Goodbye to EV Charger Failures: Explore Advanced Cable Jacket Materials


As electric vehicles (EVs) gain popularity, the need for reliable and accessible charging infrastructure has surged. However, EV users frequently encounter broken or malfunctioning chargers, causing frustration and inconvenience. This article delves into the reasons behind these frequent breakdowns and offers practical solutions to mitigate these issues, ensuring a seamless charging experience.

Reasons for Broken EV Chargers

1. Lack of Maintenance and Upkeep 

Many EV charging stations suffer from inadequate maintenance. Regular checks and timely repairs are essential for keeping chargers in good working condition. Unfortunately, budget constraints or logistical challenges often lead to neglect, resulting in equipment failure.

2. Vandalism and Misuse

Public EV chargers are susceptible to vandalism and misuse. Physical damage from vandalism or improper handling can render chargers inoperative. Misuse, such as forcibly inserting incompatible plugs or cables, can also damage the equipment. 

3. Software and Firmware Issues

EV chargers are sophisticated devices that rely on software and firmware to operate. Bugs, glitches, and outdated software can lead to malfunctions. Compatibility issues between the EV and the charging station's software can also cause problems.


4. Installation Issues

Poor installation practices, such as improper grounding or insufficient power supply, can lead to operational problems. Chargers installed in suboptimal locations may also face connectivity and accessibility issues, contributing to their breakdown.

5. Environmental Factors

Chargers installed outdoors are exposed to various environmental conditions, such as extreme temperatures, moisture, and UV radiation. Over time, these factors can degrade the components and lead to failure.

6. Wear and Tear

Frequent use of EV chargers can result in wear and tear of the components, particularly the connectors and cables. High usage without corresponding maintenance accelerates the deterioration of these parts.

Solutions to Address Broken EV Chargers


To address these issues, a multi-faceted approach is necessary, focusing on improving materials, maintenance, and user awareness.

High-Quality Materials and Components

Investing in chargers made from high-quality, durable materials is crucial. Connectors and cables should be designed to withstand continuous use and environmental stress. Materials like thermoplastic elastomers (TPE) and thermoplastic polyurethane (TPU) are recognized for their exceptional durability and resistance to environmental factors. 

In addition, it is also possible to enhance the durability, flexibility, and resistance to wear and tear of EV charge cable material by employing a modifier. This can help ensure the integrity of the cables, even with frequent bending and exposure to various weather conditions.

Discover a Better EV Charging Experience: Find Reliable Cable Jacket Solutions Today!

Combatting Wear and Tear with State-of-the-Art Thermoplastic Silicone-Based Elastomer Modifiers. Integrating a thermoplastic Silicone-based elastomers modifier can significantly improve the strength, flexibility, and resilience to wear and tear of TPU EV charge cable material.

For example, using SILIKE Silicone Based Thermoplastic Elastomer as a modifier for TPU EV charge cables provides numerous benefits:


1. Improved Surface Smoothness: Incorporating SILIKE thermoplastic Silicone-based elastomers (Si-TPV) modifier enhances the surface smoothness of TPU, improving scratch and abrasion resistance and making surfaces more resistant to dust accumulation. This provides a non-tacky feel that repels dirt.

2. Balanced Mechanical Properties: Utilizing more than 10% SILIKE thermoplastic Silicone-based elastomers (Si-TPV) modifier in TPU strikes a balance between hardness and mechanical properties, resulting in a softer and more elastic material. This enables the creation of high-quality, resilient, efficient, and sustainable fast-charging pile cables.

3. Enhanced Aesthetics and Durability: Adding SILIKE thermoplastic Silicone-based elastomers (Si-TPV) modifier into TPU enhances the soft-touch feeling of the EV charging cable, achieving a visually appealing surface matte effect while also enhancing durability.

Ensuring the reliability and longevity of EV chargers is essential for a positive EV user experience. If you're a charging station operator or an EV infrastructure provider, consider investing in high-quality materials and regular maintenance. Explore the benefits of modifiers like SILIKE Silicone Based Thermoplastic Elastomer(Si-TPV)to enhance the durability of your charging cables.

For more in-depth information on how silicone-based Thermoplastic Elastomer (Si-TPV) can improve your EV charging cable jacket material solutions, you can visit, email:

Post time: Jun-06-2024