Sizable market prospects make a lot of domestic electronic manufacturers have joined the smart wearable device industry, a variety of materials such as silicone, TPU, TPE, fluoroelastomer, and TPSIV and other materials are endless, each of them has outstanding characteristics at the same time, there are also the following shortcomings:
Silicone material: need to be sprayed, spraying surface is easy to be damaged to affect the touch, easy to stain the gray, short service life, low tear strength, while the production cycle is longer, the waste can not be recycled, and so on;
TPU material: strong plasticity (high hardness, low temperature hardness) easy to break, poor UV resistance, poor yellowing resistance, difficult to remove the mold, long molding cycle;
Overmolding recommendations |
||
Substrate Material |
Overmold Grades |
Typical Applications |
Polypropylene (PP) |
Sport Grips, Leisure Handles,Wearable Devices Knobs Personal Care- Toothbrushes, Razors, Pens, Power & Hand Tool Handles, Grips, Caster Wheels,Toys |
|
Polyethylene (PE) |
Gym Gear, Eyewear, Toothbrush Handles,Cosmetic Packaging |
|
Polycarbonate (PC) |
Sporting Goods, Wearable Wristbands, Handheld Electronics, Business Equipment Housings, Healthcare Devices, Hand and Power Tools, Telecommunications and Business Machines |
|
Acrylonitrile Butadiene Styrene (ABS) |
Sports & Leisure equipment, Wearable Devices, Housewares, Toys, Portable Electronics, Grips, Handles, Knobs |
|
PC/ABS |
Sports Gear, Outdoor Equipment,Housewares, Toys, Portable Electronics, Grips, Handles, Knobs, Hand and Power Tools, Telecommunications and Business Machines |
|
Standard and Modified Nylon 6, Nylon 6/6, Nylon 6,6,6 PA |
Fitness Goods, Protective Gear, Outdoor Hiking Trekking Equipments, Eyewear, Toothbrush Handles, Hardware, Lawn and Garden Tools, Power Tools |
SILIKE Si-TPVs Overmolding can adhere to other materials through injection molding. suitable for insert molding and or multiple material molding. Multiple material molding is otherwise known as Multi-shot injection molding, Two-Shot Molding, or 2K molding.
SI-TPVs have excellent adhesion to a variety of thermoplastics, from polypropylene and polyethylene to all kinds of engineering plastics.
When selecting an Si-TPV for an over-molding application, the substrate type should be considered. Not all Si-TPVs will bond to all types of substrates.
For more information regarding specific over-molding Si-TPVs and their corresponding substrate materials, please feel contact us.
Si-TPV Modified silicone elastomer/Soft elastic material/soft overmolded material is an innovative approach for manufacturers of smart watch bands and bracelets that require unique ergonomic designs as well as safety and durability. It is an innovative approach for manufacturers of smart bands and bracelets that require unique ergonomic design as well as safety and durability. In addition, it is also widely used as a replacement for TPU coated webbing, TPU belts and other applications.
TPE material: poor dirt resistance, rapid decline in physical properties as the temperature rises, easy precipitation of oil-filled, plastic deformation increases;
Fluoroelastomer: surface spraying process is difficult to operate, affecting the feel of the substrate and the coating contains organic solvents, the coating is easy to wear and tear off, dirt resistance with the destruction of the coating deterioration, expensive, heavy, etc.;
TPSIV material: no spraying, high body feeling, anti-yellowing, low hardness, injection molding and other advantages, but lower strength, high cost, unable to meet the material requirements of smart watches, etc.
Si-TPV silicone-based thermoplastic elastomer materials take into account several aspects of performance, efficiency and comprehensive cost, with high efficiency, high quality and high cost-effective advantages, effectively overcoming the shortcomings of mainstream materials in actual production and use, and is superior to TPSIV in terms of high bodyfeel, stain resistance and high strength.
1. Delicate, soft and skin-friendly touch feeling
Smart wear as the name suggests is a long-term direct contact with the human body of smart products, watch bands, bracelets in the process of long-term wear of comfortable touch is very important, delicate, soft, skin-friendly is the selection of the material to bear the brunt of the concern. Si-TPV Silicone elastomers material has excellent delicate soft skin-friendly touch, without secondary processing, to avoid the coating brought about by the cumbersome processing procedures as well as the coating fall off impact on the sense of touch.
2. Dirt-resistant and easy to clean
Smart watches, bracelets, mechanical watches, etc. use metal as the strap, which often adheres to stains during long-term wear and is difficult to wipe clean, thus affecting the aesthetics and service life. Si-TPV Silicone elastomers material has good dirt resistance, easy to clean, and no risk of precipitation and adhesion during long-term use.